Connection Types Wiki · Hose & tube fittings

Zerk Grease Nipple

Hydraulic grease fitting (Zerk / Alemite fitting): a small male nipple with a ball-shaped head and spring-loaded check ball, threaded into a part so a grease gun's push-on or lock-on coupler can snap over the head to inject grease.

Illustration of a Zerk Grease Nipple
Stands for
'Zerk' after Oscar U. Zerk, who patented the fitting in 1929; 'nipple' refers to the male protruding head.
Gender
male
Connects by
snap-fit, insertion, friction, other, contact, push-to-connect
Standards
SAE J534 (lubrication fittings); DIN 71412 (hydraulic-type grease nipples); ISO 3799; ISO 6392
Regions
worldwide

How it connects

Coupler jaws are pushed over the ball head and grip behind it; grease pressure unseats the internal spring-loaded check ball. The mounting end is a separate male thread (taper or straight) into the part.

Male and female halves

The fitting is the male half (nipple); the grease gun coupler is the female half. This port is the male nipple.

Usually connects to

  • Standard grease-gun hydraulic coupler, including four-jaw clip-on, lock-on and push-on types
  • Grease-gun needle adapter

Common sizes

  • Standard hydraulic grease heads are roughly 6.5 mm (1/4 in class) diameter for common gun couplers.
  • Mounting threads include 1/4-28 taper/SAE-LT/UNF descriptions, 1/8-27 NPT/PTF, 1/4-18 NPT, 10-32, 5/16-24, 1/8 BSP, M5 × 0.8, M6 × 1, M8 × 1, M10 × 1 and M12 × 1.5.
  • Bodies may be straight, 45° or 90°; match mounting threads separately from the head.

Where it is used

Machinery, bearings and pivotsAutomotive suspension/steering/drivelineValve stems/bodiesCasters/wheel bearingsFarm/construction equipment

Variations

  • Straight, 45° or 90° nipple
  • Drive-in/press-in
  • Thread-forming
  • Flush type
  • Larger button-head (different coupler)

How to recognise it

Small hex body with a short neck and a rounded ball head about 6.5 mm across, with a tiny hole and visible check ball at the tip; male thread below the hex. The sample's head OD 6.5 mm / neck 4 mm fits the standard hydraulic head.

Often confused with

Confused withHow to tell them apart
Button-head / flush-type grease fittingButton-head has a large flat round head (about 5/8 in) and needs a slide-on button coupler, not a jaw coupler. Button-head fittings have a large flat head, and flush types sit level with the surface. Each needs its own coupler.
Flush-type grease fittingFlush type sits level with the surface and needs a pointed needle/flush adapter; no protruding ball head.
Bleeder / drain valveBleeders have a conical tip with a side hole and no ball head with check ball; they're opened by turning.
Button-head grease nipple (DIN 3404)It has a large flat round head (about 16 or 22 mm) and needs a slide-on button-head coupler. The hydraulic type has a small domed ball head of about 6.5 mm.
Flush-type grease fitting (DIN 3405)It sits flush with the surface and has no protruding head. It needs a pointed needle or flush-type adapter.

Also called

Zerk fittingAlemite fittinghydraulic grease fittinggrease zerklubrication fittingDIN 71412 grease nippletype H grease nipple; hydraulic grease nipplelubrication nipple

Good to know

This is the lubrication interface (grease nipple head). The fitting's mounting thread into the valve body is a separate interface and was not specified for the sample part; don't classify the port as an NPT branch based on the head alone.

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